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Dust and Particulate Control in Industrial Settings

Mitigating Worker Exposures: Implementing Effective Dust and Particulate Control Programs in Industrial Facilities

Controlling exposure to dust and airborne particulate matter is crucial to maintaining workplace safety in industrial facilities. Inhalation of fine particles can lead to short and long-term respiratory health effects for workers. Implementing adequate controls and monitoring is critical to reducing these hazards.

Dust sources in industrial settings include bulk materials handling, mechanical processes like grinding and cutting, combustion processes, and disturbances of settled dust. Common particulate contaminants include mineral, metallic, wood, and general nuisance dust. Each presents its potential health risks ranging from eye, nose, and throat irritation to more severe effects like reduced lung function, asthma, pneumoconiosis, and cancer.

It is vital for hazard assessments to be conducted to identify sources, characterize exposures, and implement multiple layers of engineering, administrative, and personal protective equipment controls to mitigate risks.

Engineering Controls

Engineering controls that reduce dust levels at the source or isolate the worker from contamination provide the highest level of protection. Common examples include:

  • Enclosure and isolation of dust-generating processes through sealed systems and barriers implemented. This contains dust within the machine or operation.
  • Local exhaust ventilation systems are mounted near sources to effectively capture and remove airborne contaminants before they disperse into the work area. This is a widely used method for controlling dust from fixed sources.
  • Implement general dilution ventilation utilizing fans and air circulation to exchange contaminated air with clean air. This helps lower overall concentrations but is less effective for fixed sources.
  • Dust collection systems using baghouses, cyclones, ductwork, and industrial vacuums to extract particulate and prevent accumulation and recirculation in work areas.
  • Wet suppression techniques that apply water or wetting agents to materials to minimize airborne dust during handling. This is commonly used for bulk solids.
  • Cleaning measures include cleaning spills, prohibiting dry sweeping, and using vacuums to keep surfaces and ledges free of settled dust.


Factors like particle size and aerodynamics, required capture velocities at the dust source, and the volume and pattern of contaminated airflow must be considered when designing engineering controls.

Administrative Controls

In addition to engineering solutions, administrative and work practice controls are essential in dust management programs. Examples include:

  • Post warning signs in contaminated areas to alert workers of exposure hazards.
  • Implement procedures that minimize dust disturbances, like gradually filling powders or wetting materials before handling.
  • Control access to particularly hazardous or sensitive areas to only essential employees.
  • Establish maintenance schedules for ventilation and dust collection systems to keep them operating efficiently.
  • Train workers on dust hazards, proper work practices, and the use of controls like local exhaust pickups.

Personal Protective Equipment

Proper respiratory protection programs are essential when working around hazardous dust. Exposure assessments suggest appropriate respirators such as N95s, half-mask respirators, or powered air-purifying respirators should be selected and worn in dusty conditions.

Protective clothing, gloves, goggles, and other PPE also help prevent skin and eye irritations. Thorough training ensures workers understand proper PPE selection, fit, use, and maintenance requirements.

Industrial Hygiene Monitoring

Routine industrial hygiene monitoring provides essential data to evaluate the effectiveness of dust controls and identify any lapses. Air sampling techniques like gravimetric and real-time tracking are commonly used to quantify worker exposures.

Sampling locations, durations, frequencies, and parameters like particle size ranges should be determined by knowledgeable industrial hygienists. They can then interpret results against applicable OSHA Permissible Exposure Limits. If controls prove inadequate, the industrial hygienist must provide recommendations for improvements.

In addition to air sampling, regular inspection of engineering controls, visual examinations, airflow measurements, filter leak tests, and other checks per manufacturers’ specifications may be done. Preventative maintenance helps optimize equipment operation.

Partner with Qualified Professionals for Effective Dust and Particulate Control

Well-designed dust control and monitoring programs require expertise from experienced industrial hygiene professionals. Atlantic Environmental specializes in turn-key industrial hygiene services to help companies protect their workers. The certified industrial hygienists can evaluate processes, recommend controls, conduct air sampling, interpret results, advise on respiratory protection, and provide ongoing support. 

The Atlantic Environmental’s professionals’ extensive capabilities enable industrial facilities to establish complete dust management and particulate control programs customized to their needs and compliance obligations. By partnering with the Atlantic Environmental qualified consultants, companies can ensure their dust exposure controls fully protect employee health.

Contact Atlantic Environmental today for dust and particulate control.

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